Furthermore, these manufacturing regions also have the world’s leading technological prowess with regard to the ultra-lightweight thin nylon fabric that is used for the outer layers of down apparel and the flat and precise warp-knitted stretch material that resembles plain weave fabrics.
Yarn processes such as twisting and false twisting enable blends of different types of fibres; and by twisting and crimping the yarn itself, the texture and function of the yarn can be changed. In the weaving and knitting processes, machinery is calibrated to best suit each type of yarn. Depending on the situation, each company may also remodel the production machinery in order to flexibly design fabrics.
The final process in textile production is the dyeing process. This does not simply involve colouring or printing, but can also add various functions to the fabric. Some examples are giving a bulky feel to the fabric, changing the texture from soft to hard, and adding antibacterial and deodorising properties and other utilities.
These materials continue to enchant designers from top brands from around the world, and many have visited Japan’s manufacturing regions in search of creative and innovative materials.